hydraulic hose burst causes

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What Happens When Bend Radius Is Too Small?

What Happens When Bend Radius Is Too Small?

Many hydraulic hose failures don’t start with pressure spikes or visible damage. They begin quietly at an over-tight bend. When a hose is forced below its minimum bend radius, internal deformation, uneven wire loading, and localized heat buildup set off a fatigue process that remains invisible until the hose suddenly bursts. In dynamic systems where hoses flex thousands of times, this hidden stress compounds rapidly. Designing for bend radius from the start—and choosing hoses engineered for tight, high-cycle environments—is not a detail. It’s the difference between predictable service life and premature failure.

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